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Corrosion Control in Metals & Mining

Corrosion control in metals and mining is challenging due to the extreme weather and dangerous terrains that heavy machineries endure.

Over time, these environmental conditions deteriorate critical equipment like earthmovers, causing unexpected breakdowns and production downtime. If corrosion is left to worsen, it could also compromise worker safety and environmental integrity.

To improve asset lifetime and the safety and sustainability of mining processes, companies are embracing Industrial Internet of Things (IIoT) technologies, like sensor systems, to continuously monitor corrosion.

Sensor-based monitoring systems gather real-time data from mining equipment so that operators can be proactive against corrosion.

This form of predictive maintenance detects areas of corrosion before they become serious. This way, machines can operate at their full potential while minimising unplanned downtime, cutting operational expenditures (OPEX), and increasing productivity.

Key fact: Implementing corrosion prevention practices saves between 15-35% of the cost of damage

Just as important to corrosion control are machine coatings, particularly for fuel or hydraulic tanks, where exterior paint is easily corroded by rocks.

Epoxy paint applies an impervious coating to machines. Unlike regular coatings, epoxy paint stops ions entering the metal surface, mitigating the environmental stresses endured by mining equipment.

Benefits

  • Reduced OPEX

  • Increased productivity

  • Less downtime

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